美彩国际



NQGF2-25型高速西林瓶液体洗烘灌装加塞联动线

产品详情Product Details

功用与概况:/Purpose and introduction

西林瓶透明液状体洗烘包装加塞互通线由 QCL 编开式彩超波洗瓶机、 ASMR队道式内反复的反复的灭菌处理处理烘箱箱、NFGF编型西林瓶透明液状体包装加塞超临界锅炉成,也可电脑单机在使用。适用人群于2-25ml技术参数的西林瓶水针的加工。能成功完成喷洒加水、彩超波粗洗、瓶侧壁水清洗阴道、瓶开口处间隔不断两次反复的水清洗阴道、单次吹气、单次新的水清洗阴道、间隔不断两次吹气、瓶侧壁吹气、打火、烘箱灭菌处理处理去热原、保压、前空气、、包装、后空气、、加塞等二十几个道工艺技术。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.


优缺点:/characteristic

◆洗瓶机采取机械装备手夹瓶,适合不同年纪的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶选取水雾喷针往复运动追踪插进原则,难以清理疗效好,节约用电清洁能源。并包括针架防晃动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整体的水汽管线、喷针几乎经济独立拆开,禁止了对称严重污染,不符合GMP标准规范要;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺母前加裝缓冲区块,有养护螺母,少碎瓶帮助;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶采取整体化原产关联带,连接方式拨瓶块推送安瓿,运动比较稳定不靠谱;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烤箱采用了暧风配置加熱,高温不均,节能环保;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱现有防莫名其妙没电保障工作,运转很安全;Mixer oven has suddenly loses power protection function, safe operation;◆烤箱可配反复散热裝置,不损失房新风量,降低房的压力不稳定平衡的的风险,升温效率好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配压力手动和平转换平台,减小屋子里和烘干箱的压力不和平导致的的环境温度过高段位移,包装间洗烘间环境温度升高的一系的故障;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱均有DOP的查测主板接口(涉及到风压气压,风量,浮尘塑料颗粒的查测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘干箱冷确段可带杀菌性能(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆真空烘箱网带可带多普勒彩超牵连CIP同屏在线除污系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烤箱内腔可开始全周边所有地方、多层面超高压水清洗阴道;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆包一键装机按照平均水平同时带的运瓶模式英文,兼具公路度,况且分瓶正确,拆换金桥铜业跨接线的截面积大小件快捷;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆瓶盖左下角所住的货运水平面和做工作柜面有颗定的多远,极为有利的于百级层风流的借助,以防止存在乱流生态破坏药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆灌装设备机加塞的部分,适用情况送塞,、情况圆筒吸塞,拥有查看便,上料机便,送塞稳定的特征参数;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装设备机可配陶瓷厂家泵、不锈钢板泵、胃排空泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆装灌机无瓶止灌,无瓶不放塞技能;In pieces filling machine no bottle filling, no bottle no gasser function;◆装灌机可选择配步进驱动器装灌形势(台达、三菱PLC、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线用到PLC总掌控、交流变频调速器、触碰屏掌控新技术,运作日常动态平衡性靠普的;触碰屏可提示各pc单机的运作日常动态,各掌控点的水流量、气压表、传热系数、环境温度等提示,各按钮开关的情况和设备问题提示,设备问题自我表现确诊和设备问题研究分析及查出的方法,使某个工作过程中满足定时化掌控,联线存在三机自我控制平衡性系统设计,有保障工作均匀靠普的。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.不同老客户的必须 ,还可供加装:According to the needs of customers, but also available for selection:◆欧姆龙、施耐德开关、三菱数控设备、台达等产品品牌管控设备;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气的压力、水溫及超声清洗波承载力、颗粒物离子、风压再线的检测、警告、记下、彩印装置;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、没有细菌室屏蔽开器软件。◆ORABS、CRABS、没有细菌室屏蔽开器软件。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.


能力运作/technical parameters:

车辆款型

product

model

QCL60+ASMR620/35
  +KGF4

QCL60+ASMR620/43
  +KGF6

QCL60+ASMR620/43
  +KGF8

QCL80+ASMR620/48
  +KGF10

QCL120+ASMR800/55
  +KGF12

QCL120+ASMR1250/60
  +KGF20

QCL80*2+ASMR1250/60
  +KGF12*2

选用要求 Cutting dimension(ml)

2-25(国际上西林瓶)

2-25(知名西林瓶)

2-25(国际联盟西林瓶)

2-25(国际金西林瓶)

2-25(知名西林瓶)

2-25(国际上西林瓶)

2-25(时代国际西林瓶)

灌装线头数

Fillingheads
46810122024

出扩产力production capacity(pcs/h)

120(7ml)180(7ml)200(7ml)300(7ml)400(7ml)500(7ml)650(7ml)

洗瓶合格品率Washing bottle percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

洗瓶碰坏率Washing bottle breakage(%)

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

过滤除菌温暖sterilizing temperature(°C)

300-350300-350300-350300-350300-350300-350300-350

送风量exhaust air rate

(m3/h)
300030004100410075008,000-10,0008,000-10,000

装灌gps精度Filling accuracy(%)

≤ ±2.5 (机诫式驱动软件体积泵、瓷器泵、𝐆冷库保温隔热板的表层泵)     ≤ ± 0.5-1.0 (伺服电机🐎驱动软件面积泵)

加塞完成率Gasser percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

氧气层流净化度Laminar air cleanliness(Class)

100100100100100100100

真空度抽速Vacuum pumping speed(m3/h)

1030506060100120

滤波电容量capacitance

66.675.675.6106.6106.6212.6232.6

供电power supply

385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz

总容量total weight

(kg)
630063007900790094001090014600

形状长宽高boundary dimension(LxWxH)   (mm)

8,550   × 2,540 × 2,330

8,550   × 2,540 × 2,330

9,620   × 2,540 × 2,330

9,620   × 2,540 × 2,330

10,280   × 3,230 × 2,360

12,730   × 2,600 × 2,620

11,790   × 5,700 × 2,620